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Recapped my TurboExpress


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Editorials Team · Posted

So I wanted a TurboExpress, and discovered the thing that everyone discovers... that they're not cheap. Of course they're cheaper if you buy them "for parts" but I didn't want to buy something I couldn't fix, and I've been burned before by overestimating my own chops as a repairman. After some reading, I find out it's common for the TurboExpress to stop working because of bad capacitors, which is a common problem for lots of electronics. I can replace caps all day long, so the next trick is finding a broken TurboExpress that just needs new capacitors, not something that has a deeper problem, being sold as "untested as-is" by someone who has already opened the thing up and wants to get rid of it.

I've never seen these things locally but I found one on ebay being sold by someone with a bunch of listings with the same "estate sale" description, and it was in good shape, so I gambled. And I bought a whole set of new capacitors for it. This was years ago. I guess having a broken one took the edge off of wanting one, but I finally got to actually fixing the thing.

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So I read a few guides and opened it up.

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There's a handful of ribbon cables you have to unplug that run from the front to the back. Then flip the motherboard over to get to most of the capacitors.

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That big RF shield is in the way, so I had to remove it. Not super fun but it's gotta be done.

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Nice Hudson Bee on those chips. The kit had a replacement for every capacitor. Some of the new ones had higher voltage ratings than the old caps, which is fine. You can see that the board had + and - labeled for every capacitor, which was helpful. The dark side of each cap is the negative side.

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Action shot. Surface mount electrolytic caps. There was no replacement for that blue ceramic-cap-lookin thing, so I guess there aren't commonly problems with that one. I admit that some of the caps were hard to access, and I removed them by just twisting them off. Don't tell anyone.

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All done. I had to cut out some of that white insulator stuff to get to those 2 in the lower right. There were also 3 through-hole capacitors on the controller PCB. The next step was to button everything back up and pray to Odin that the caps were the only problem.

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Wooooo! Sound works as well.

People do screen upgrades on these, to a 3.5" screen, since there's all that unused space in there. It would be nice to do that someday, since this screen is tiny. It's definitely dropping pixels to display on the low-res screen. But it's original and working fine, so I'm not in a hurry to do it yet.

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Editorials Team · Posted
3 hours ago, SNESNESCUBE64 said:

Good work, I've done a few of those and they can be a little tricky. It's super important to get started with replacing pc engine/turbo grafix caps because they suffer from the cap plague. It seems like they didnt leak a ton, so that's good news.

Yeah, there were a couple that had leaked, but not bad enough to damage anything, so that was lucky. They smelled terrible though. Made the room smell like old fish.

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Have to agree with others that the TurboExpress can be a pain to work on. This was one of the more delicate jobs I did since I've heard it's very easy to loose/lift a trace if you are not careful when recapping, thankfully I got through mine without any issues as well.  Thought about a screen mod but couldn't bring myself to.

Edited by xelement5x
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Editorials Team · Posted
7 hours ago, a3quit4s said:

Ah you replaced the dead caps with SMD caps. I just made an order to console5 to replace caps on a console I got from eBay but went with the leaded radial caps instead to make the job a bit easier. I don’t plan on putting the shield back on

I didn't put the shield back on. Maybe that's lazy, but it's a step that people skip, and I haven't seen problems yet.

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Editorials Team · Posted
7 hours ago, xelement5x said:

Have to agree with others that the TurboExpress can be a pain to work on. This was one of the more delicate jobs I did since I've heard it's very easy to loose/lift a trace if you are not careful when recapping, thankfully I got through mine without any issues as well.  Thought about a screen mod but couldn't bring myself to.

Someday I'll find a good deal on a unit that has a busted screen, then I'll do a screen mod on it.

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Successfully recapped one I got on eBay today. Screen wasn’t displaying the game when loaded but it was on. Swapped mine out with radial caps. The old caps are pretty easy to remove with a reflow station. There were a couple that are hard to reach and that white insulation on those two caps is a pain to clear away partly to get to the caps. $325 for the non working one was expensive but a $6 cap kit from console5 and two hours of time probably saved me about $300 on a working one. Came with the OEM AC adapter as well. 

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